| Modular Production Stations: MPS-61200 |
 |
* Training Efficiency:
Planning, assembly, programming, operation, maintenance, and troubleshooting of production systems can be taught at various complexity levels.
* Hands-on Industrial Practice:
Experience learned from MPS can be applied to industrial practice without any training gap learned vs. practical.
Sensors come with indicator lamps for faulting and troubleshooting functions.
* Training Concepts:
Mechanical, Hydraulics, Pneumatics, Electrical, Sensors, PLC, Faulting, and Troubleshooting
1. Mitsubishi FX 2N-32 MR PLC controller. (Optional Allen Bradley and Siemens PLC Controllers available)
2. Windows PLC editor (optional)
3. Input: AC 110V/ 220V
4. Output: DC 24V
5. Three control modes: Step, Single Cycle, Continuous Cycle
6. A PLC control unit is included in each station.
B. Distribution Station (ME-2001)
1. Stocking Tube Unit:
a. Acrylic stocking tube (I.D.: 40 mm O.D.: 50 mm) accommodates up to 7 workpieces.
b. Cylinder: f 16 x 100 ST
c. Speed control valve x 2
d. Piston sensor switch x 2
e. V shape positioning platform with a contact sensor switch
f. Workpieces: blue, black, and aluminum totaling 30 pieces
2. Rotary Arm Mechanism:
a. Rotary actuator, f 20, up to 180 degrees adjustable rotation angles, and speed
b. Buffer x 2
c. Reed switch x 2
3. 3-point Assembly:
a. Air filter: 40 m, 1/4" connector,
b. Pressure regulator, 0 ~ 10 kg/cm2, 15 kg/cm2 Max.
4. Solenoid Unit:
a. 24 VDC, 0.55 W, Indicator lights and overload circuit protection
b. 5/2 single-pilot solenoid valve x 3
5. Aluminum Platform:
a. Size: 360 x 700 mm ( W x L)
b. T shape slots 30 mm apart, bolt can sustain up to 150 kgs/ cm2
C. Testing Station (ME-2002)
1. Material Detection Unit:
a. Inductive proximity sensor x 1
b. Capacitive proximity sensor x 1
c. Optical proximity sensor x 1
d. Rejection bar, traveling distance 50 mm, with reed switch for positioning
e. Rejection slide
2. Elevator Mechanism:
a. No rod cylinder, f 15 x 200 ST,
b. Linear roller bearing guide rod, f 12 x 2
c. Reed switch x 2
d. Speed control valve x 2
e. Slide
3. Height Detection Unit:
a. Cylinder, 50 mm with 2 speed control valves and one position detection sensor
b. Height conversion calculator
4. 3-point Assembly:
a. Air filter: 40 m, 1/4" connector,
b. Pressure regulator, 0 ~ 10 kg/cm2, 15 kg/cm2 Max.
5. Solenoid Unit:
a. 24 VDC, 0.55 W, Indicator lights and overload circuit protection
b. 5/2 single-pilot solenoid valve x 3
6. Aluminum Platform:
a. Size: 360 x 700 mm ( W x L)
b. T shape slots 30 mm apart, bolt can sustain up to 150 kgs/ cm2
D. Processing Station (ME-2003)
1. Rotary Indexing Table Mechanism:
a. Aluminum rotary plate, f 260 x 310 mm with 4 workpiece holders 90 degrees apart.
b. Worm gear & worm shaft mechanism control the rotation
c. DV 24V motor, 30 RPM
2. Drilling Mechanism:
a. Driller control motor: DC 24V, 200 RPM
b. Drilling control cylinder: f 25 x 50 mm with 2 speed control valves and 2 positioning detection sensors
c. workpiece holding device with 2 reed switches
3. Hole Detection Mechanism:
a. Cylinder, traveling distance 50 mm, moves a rod with rounded end
b. Reed switch x 2
4. 3-point Assembly:
a. Air filter: 40 m, 1/4" connector,
b. Pressure regulator, 0 ~ 10 kg/cm2, 15 kg/cm2 Max.
5. Solenoid Unit:
a. 24 VDC, 0.55 W, Indicator lights and overload circuit protection
b. 5/2 single-pilot solenoid valve x 3
6. Aluminum Platform:
a. Size: 360 x 700 mm ( W x L)
b. T shape slots 30 mm apart, bolt can sustain up to 150 kgs/ cm2
E. Handling Station (ME-2004)
1. Rotary Arm Mechanism:
a. Horizontal extension arm, traveling distance 100 mm, with 2 position detection sensors
b. Angular movement proximity sensor
c. Vertical movement cylinder, f 25 x 50 ST, with 2 reed switches.
2. 3-point Assembly:
a. Air filter: 40 m, 1/4" connector,
b. Pressure regulator, 0 ~ 10 kg/cm2, 15 kg/cm2 Max.
3. Solenoid Unit:
a. 24 VDC, 0.55 W, Indicator lights and overload circuit protection
b. 5/2 single-pilot solenoid valve x 3
4. Aluminum Platform:
a. Size: 360 x 700 mm ( W x L)
b. T shape slots 30 mm apart, bolt can sustain up to 150 kgs/ cm2
F. Assembling Station (ME-2005)
1. "Male" Part Supply Unit:
a. Transparent PVC Cylinder I.D.: f 40 mm, O.D.: f 50 mm
b. Fiber optics sensor 24 VDC, NPN signal output
c. f 16 mm Cylinder, traveling distance of 100 mm
d. Air pressure regular valve x 2
e. Proximity switch x 2
2. Assembling Mechanism:
a. Diffusion reflective fiber optic sensor x 1
b. f 32 mm cylinder, traveling distance of 100 mm
c. Air pressure regulator x 2
d. Proximity switch x 2
3. Workpiece Delivery Unit:
a. Slider with V-shape slot
b. f 16 mm cylinder travels in a distance of 150 mm
c. Air pressure regular x 2
d. Proximity switch x 2
4. 3-point Assembly:
a. Air filter: 40 m, 1/4" connector,
b. Pressure regulator, 0 ~ 10 kg/cm2, 15 kg/cm2 Max.
5. Solenoid Unit:
a. 24 VDC, 0.55 W, Indicator lights and overload circuit protection
b. 5/2 single-pilot solenoid valve x 3
6. Aluminum Platform:
a. Size: 360 x 700 mm ( W x L)
b. T shape slots 30 mm apart, bolt can sustain up to 150 kgs/ cm2
G. Buffering Station (ME-2006)
1. Transportation Mechanism:
a. Motor, 24 VDC, 20 RPM
b. Bevel gear set
c. Fixed-focus reflective sensor
d. Separate and retro-reflective type sensor
2. Workpiece Distribution Unit:
a. L shape distribution claw
b. Cylinder with air pressure regular switch x 2, proximity switch x 2
3. 3-point Assembly:
a. Air filter: 40 m, 1/4" connector,
b. Pressure regulator, 0 ~ 10 kg/cm2, 15 kg/cm2 Max.
4. Solenoid Unit:
a. 24 VDC, 0.55 W, Indicator lights and overload circuit protection
b. 5/2 single-pilot solenoid valve x 3
c. 5/2 double-pilot solenoid valve x 1
5. Aluminum Platform:
a. Size: 360 x 700 mm ( W x L)
b. T shape slots 30 mm apart, bolt can sustain up to 150 kgs/ cm2
H. Packing & Sorting Station (ME-2007)
1. Rotary Arm Unit:
a. f 30mm oscillating cylinder with adjustable speed and angle devices.
b. Hydraulic buffer x 2, magnet reed switch x 2
c. f 10 mm Suction generator, f 1 mm nozzle, 690 mm-Hg
2. Platform Unit:
a. accommodate 4 work pieces, 2 x 2 matrix, 50 mm apart in X and Y axis
b. f 20 cylinder x 2
c. Air pressure regulator x 4
d. Proximity switch x 4
3. Pallet Supplier Unit:
a. Square pallet container
b. Pallet empty detection sensor
c. Pallet delivery unit travels in a distance of 75 mm
d. Speed control valve x 2
e. Proximity switch x 2
4. 3-point Assembly:
a. Air filter: 40 m, 1/4" connector,
b. Pressure regulator, 0 ~ 10 kg/cm2, 15 kg/cm2 Max.
5. Solenoid Unit:
a. 24 VDC, 0.55 W, Indicator lights and overload circuit protection
b. 5/2 single-pilot solenoid valve x 1
c. 5/2 double-pilot solenoid valve x 3
d. 5/3 double-pilot, center pressurized solenoid valve x 1
6. Aluminum Platform:
a. Size: 360 x 700 mm ( W x L)
b. T shape slots 30 mm apart, bolt can sustain up to 150 kgs/ cm2
I. Storage Station (ME-2008)
1. Pickup Arm Mechanism:
a. Stepping Motor
b. Two cylinders move vertically in distances of 10 mm and 75 mm, respectively.
c. Speed control valve x 4, magnet reed switch x 4
d. Two-rod cylinder moves horizontally in a distance of 100 mm
e. Air pressure regulator x 2, magnet reed switch x 2
f. Rotary robot arm with adjustable rotation angle and detection sensor
2. Storage Rack Unit:
a.3 x 2 Aluminum structure storage area, cell size: 100 mm x 70 mm
3. 3-point Assembly:
a. Air filter: 40 m, 1/4" connector,
b. Pressure regulator, 0 ~ 10 kg/cm2, 15 kg/cm2 Max.
4. Solenoid Unit:
a. 24 VDC, 0.55 W, Indicator lights and overload circuit protection
b. 5/2 single-pilot solenoid valve x 3
c. 5/2 double-pilot solenoid valve x 1
5. Aluminum Platform:
a. Size: 360 x 700 mm ( W x L)
b. T shape slots 30 mm apart, bolt can sustain up to 150 kgs/ cm2
 |
 |
© Copyright 1995~2013 Sun Equipment Corporation. All rights reserved Prices and specs are subject to change without notice.